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Omni-channel

Pouch technology the ideal response to omnichannel demand challenges

Nick BradleyBy Nick Bradley12th July 20213 Mins Read
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In response to rapid growth of interest from omnichannel and D2C operators, Beumer Group has launched the new BG Pouch System.

This system expands Beumer Group’s offering for the warehouse and distribution industry with a pouch sortation solution that meets the escalating requirements felt by today’s modern fulfilment and distribution operations. The BG Pouch System was developed to relieve the unprecedented pressure to deliver financial and logistical efficiency in the demanding e-commerce environment and fits perfectly into Beumer Group’s existing end-to-end integration solutions to solve intralogistics challenges for fashion companies.

An Italian fashion brand with a tight product life-cycle has become the first operation to invest in the BG Pouch System as a part of its fine-tuned worldwide distribution operation. This follows many of Beumer Group’s other solutions that have proved effective in warehouse and distribution operations for retailers and e-tailors such as Nike, Foot Locker and ASOS.

The BG Pouch System enables the growing demand for fast, e-commerce driven cycle times to be met by warehouses and third-party logistic (3PL) providers. The persisting problem of reverse logistics is solved by effective and efficient handling of returns using built-in interim storage capacity for returned products. This avoids unnecessary manual handling as returned goods can be sent for shipment directly from the dynamic buffer, without ever being sent back to the main storage area and without having to be re-picked. In an omni-channel environment, the sort and sequence functions are invaluable to facilitate goods sortation for shop delivery to ensure products arrive to stores in a shop-friendly manner and expedite shelf replenishment.

The BG Pouch System has a capacity of 7kg which is ideally suited to fashion items from shoes to garments on hangers (GoH), as well as a wider product profile, including print and media, pharmaceuticals and beauty products and electronics. This versatility provides a high flexibility for handling diverse items, no matter the requirement for returns handling, peak seasonal demands or omni-channel performance pressure. Different types of items, held for different clients, destined for different types of shipping can be collated in one intelligent storage system. This will be of particular interest for 3PL players.

The BG Pouch System will be of interest to operations considering upgrading conventional, manual operations with a realistic and achievable approach to automation. The BG Pouch System can be mounted in the ceiling, representing a massive saving on space and allowing deployment when floor area is a limiting factor. Additionally, as a modular system, the BG Pouch System can also be scaled up easily when required with minimal installation time.

Each BG Pouch System module can handle more than 10,000 pouches per hour. The dynamic buffer reduces manual handling to dramatically speed up and smooth intralogistics flows, allowing predictive picking to significantly reduce handling peaks. The system runs on a contactless magnetic drive that gives friction-free operation. This means minimal wear on mechanical parts, cutting the operating costs through low maintenance, a reduced number of spares and a minimum of cleaning requirements.

Staff retention is another concern for logistics operators, and the BG Pouch System is designed with comfort and ease of use in mind. The height of each workstation is adjustable to suit each individual worker, and access to pouches and controls is ergonomically designed.

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Nick Bradley

Nick was appointed Editor of Logistics Manager in April 2021, roughly 22 years after cutting his teeth in journalism working within the Handling Division of DMG World Media opposite former LM editor Malory Davies. He subsequently spent 15 years as Editor and Editor-in-Chief of numerous B2B titles covering industrial vehicle design and engineering, intelligent transportation systems and even launched technology publications focusing on ADAS, autonomous vehicles and winter resort operations. After a five-year spell running a Top 100 Amazon third-party seller company, he has found his way back to his first love, publishing, via an events company specialised in sustainability-themed conferences where he tried to rid the world of plastic pollution and electronic waste.

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